Yabuta Sake Automatic Filter Press
Yabuta Sake Automatic Filter Press not only makes filtration process shorten from over 48 hours of former vertical press to 24 hours, but also highly contributes quality improvement of Sake and labor reduce include Sake cake treatment.
Special Features
- The long lasting filter plate and diaphragm are capable for use over a prolonged duration time.
- Type B (new model) is easy for maintenance compare with Type A (conventional model).
- Stainless linings for lower frames are equipped as standard to keep machine clean.
- Stainless linings for machine heads are optionally available.
- Machine body can also be manufactured with stainless steel depending on the machine dimensions.
- By introduction of Automatic plate shifter, special multiple woven filter cloth and so on, reduce the cake scraping labor significantly.
- Automatic filter cake scraping system and Automatic filter cloths washing system are also available.
- We can plan and construct sake cake treatment process such as conveyance, crushing, automatic weighing.
- New type of control panel (Sequencer Type) is almost maintenance free.Multiple unit control panel is also available.
Standard Model Specifications
| Polished Rice （kg） |
Model | Filtration Area （m²） |
Filtration Capacity （m³） |
Length （mm） |
Width （mm） |
Height （mm） |
Weigh （kg） |
Electric Power （kw） |
|---|---|---|---|---|---|---|---|---|
| 750 | 40/100 | 96.32 | 0.832 | 4800 | 1220 | 2740 | 5340 | 5.95-9.3 |
| 1000 | 50/100 | 120.40 | 1.040 | 4800 | 1220 | 2740 | 5640 | 5.95-9.3 |
| 1500 | 70/130 | 168.56 | 1.456 | 5500 | 1220 | 2740 | 6380 | 5.95-9.3 |
| 2000 | 100/130 | 240.80 | 2.080 | 5500 | 1220 | 2740 | 7280 | 5.95-9.3 |
| 2200 | 110/150 | 264.88 | 2.288 | 6000 | 1220 | 2740 | 7680 | 5.95-9.3 |
| 2500 | 130/150 | 313.04 | 2.704 | 6000 | 1220 | 2740 | 8280 | 5.95-9.3 |
| 3000 | 150/170 | 361.20 | 3.120 | 6500 | 1220 | 2740 | 8980 | 5.95-9.3 |
| 4000 | 200/200 | 481.60 | 4.160 | 7300 | 1220 | 2740 | 9680 | 5.95-9.3 |
| 5000 | 250/250 | 602.00 | 5.200 | 8650 | 1240 | 2820 | 11740 | 5.95-9.3 |
Type BP（PP plate）
In addition to the Aluminium plate (Type A and Type B), PP(Type BP) plate is now available for Yabuta Sake Automatic Filter Press.
- Special Features
- PP plate is pretty light compare with Aluminium plate.
- It is good in chemical-resisting and characteristics.CIP wash is available.
- Plate size is 1,022mm X 1,359mm．Thickness is 29mm for Filter Plate and 34mm for Squeezing Plate.
- PP plate is also fit for an existing Yabuta Sake Automatic Filter Press.
| Aluminium plate | → | PP plate |
|---|---|---|
| 250 chambers | → | 198 chambers |
| 220 chambers | → | 174 chambers |
| 200 chambers | → | 156 chambers |
| 170 chambers | → | 134 chambers |
| 150 chambers | → | 118 chambers |
| 100 chambers | → | 80 chambers |
Type BPD for Ginjo Sake（PP plate）
- Special features
- Plates and frames are made of compact and light weight polypropylen.
- Cake-frame structure make it easy to replace filters from plates.
- Suitable for small amount and high quality Ginjo mash.
- Ginjo fragrance is preserved by closed structure.
- Clearing is very effective in the model.
- Machine is easy to be replaced.
Standard Model Specifications
| Model | Plate Size (mm) |
Chambers | Filtration Area (㎡) |
Filtration Capacity (L) |
Machine Size(mm) | Weigh (kg) |
Electric Power(Kw) | ||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Width | Height | Length | hydraulic closure | compressed air | product pump | ||||||
| 66BPD-20 | 660 × 830 |
20 | 12.5 | 220 | 825 | 1180 | 2350 | 1250 | 0.4 | 0.75 ～ 1.5 |
0.75 ～ 1.5 |
| 66BPD-30 | 30 | 18.7 | 330 | 2900 | 1450 | ||||||
| 66BPD-40 | 40 | 25.0 | 440 | 3450 | 1600 | ||||||
| 100BPD-20 | 1000 × 1214 |
20 | 32 | 610 | 1300 | 1435 | 2900 | 3200 | 0.75 | 2.2 | 1.5 |
| 100BPD-30 | 30 | 48 | 915 | 3400 | 3500 | ||||||
| 100BPD-40 | 40 | 65 | 1220 | 3950 | 3900 | ||||||
| 100BPD-50 | 50 | 81 | 1525 | 4500 | 4400 | ||||||
Yabuta Automatic Filter Cloths Washing System
A frequent and precise filter cloth washing is required for many kinds of production.
The filter cloth washing is very important for the sanitary control of the filter press especially in resting period. The automatic filter cloths washing system allows to remove the dregs of previous products from the filter cloth and to prevent the shift of the smell to the current product.
- Special features
- Filter cloths are washed by more than 3 Mpa high pressure water from the right angled direction.
- The appropriate washing number of times for the condition of filter cloths can be selected.
- The amount of use of water during plate shifting is saved by circulating.
- Warmed water instead is available.
- A required installation area is small.
Yabuta Automatic Filter Cake Scraping System
This system adopts two types of filters which have different cake discharging performance.
By this way of operation, Sake cake sticks only squeezing plate and is removed by scrapers.
- Special features
- The cake scraping function is precise and reliable.
- Fully automatic filter cake scraping.
- Depending upon the filter cake conditions, scraping speed can be adjusted.
- The simple structure is ideal for easy maintenance.
- The area sensor is extremely safe for the operator.
Plenty of other safety features are also included.
The touch panel type control panel is easy to operate.
Human interface is extremely friendly.
Standard Model Specifications
| Scraping Ability | 70min/cycle (200 chamber type) |
|---|---|
| Electric Power | 200V. 4Kw |
| Air Pressure | 0.5~0.9MPa Dry Air |
| Dimensions | Width 2700mm Length 1200mm Height 750mm (above the press) |
| Weight | 1.5 metric tons |
Yabuta Filter Cake Hopper Scale / Metal fragment detector
The Hopper Scale simplify the Sake cake process such as breaking, weighing, and packaging.
Additionally by using the metal detector together, products can be prevented from mixing the foreign objects.
- Special features
- The Hopper Scale speedily automates the manufacturing process of breaking automatically weighing, and packaging the filter cake.
- Until now the filter cake was weighed manually. Yabuta Filter Cake Hopper Scale allows for the speedy and precise manufacturing process of weighing and packing the cake.
As the results, the reduction of the manufacturing cost and improvement of the efficiency can be allowed. - The metal fragment detector allows for the safety enhancement by the function of detection a metal in the filter cake packed.
Yabuta Filter Cake Hopper Scale Specifications
| Model | MHW-20 Type |
|---|---|
| Packing Weight | 5kg – 30kg |
| Hopper Capacity | 60 liters |
| Processing Time | approx. 20 sec |
| Electric Power | AC 220 V |
| Air Pressure | 0.5 MPa |
| Motor | 0.75 kw with 1/15 gear head |
| Included Parts | 1 Air Cylinder 50φx70L 2 Air Cylinder 30φx20L 1 Foot Switch 1 Non-Arcing Switch |
Metal fragment detector Specifications
| Model | SD3P-6030W Type |
|---|---|
| Detection Type | Iron & Non-Iron Common use |
| Detection Width | 600mm |
| Detection Height | TBD (Maximum 300mm) |
| Detection Sensitivity | TBD (Fe, SUS) |
| Belt Speed | Fixed Speed 24m/min (50Hz) |
| Alarm | Buzzer and Belt Stop |
| Main power supply | AC100V±10％/AC200V±10%, 50/60Hz,350VA or Three-phase AC200V±10％, 50/60Hz,550VA (up to20 30kg) |
| Options |
|
| Standard Functions |
|
※Metal fragment detector is Sold only in Japan.
Yabuta White Clean
Type of liquid washing agent which contains silicate and surface active agent.
With warm water solving, Yabuta White Clean acts high decomposition performance to
protein pollutions.
| Applications |
|
|---|---|
| Properties |
|
| Main ingredient |
|
- Special features
- Liquid Washing Agent acts excellent performances to fats and protein pollutions by synergy of Silicate and Surface Active Agent.
- Acts higher washing effects with less damage to the cloths.
- Does not deteriorate tank materials.
- Remain almost no bubble and easy to rinse.
